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Ders Tanımı

Ders Kodu Yarıyıl T+U Saat Kredi AKTS
SOLID-STATE WELDING PROCESSES AND THEIR INDUSTRIAL IMM 586 0 3 + 0 3 6
Ön Koşul Dersleri
Önerilen Seçmeli Dersler
Dersin Dili Türkçe
Dersin Seviyesi Yüksek Lisans
Dersin Türü SECMELI
Dersin Koordinatörü Dr.Öğr.Üyesi ERDAL KARADENİZ
Dersi Verenler
Dersin Yardımcıları
Dersin Kategorisi
Dersin Amacı

Solid-state welding processes give some important advantages according to fusion welding processes. The principal advantages of solid-state welding processes are ability a joint without melting, absence of melt-related solidification defects, low stress and distortion. Also no additional process such as cleaning, machining generally required in solid-state welding processes. In addition, these processes provide superiority in joining of light metals with poor weldability. Significance of solid-state welding process has enhanced in industries such as aerospace, automotive, transportation, electric-electronic, for low weight/strength and energy saving. Thus, it is believed that require to be taught the relatively new processes such as friction stir welding.

Dersin İçeriği

Introduction to solid-state welding processes, importance of their, applicable materials, Comparison between solid-state welding processes and fusion welding processes, advantages and disadvantages, Explosion welding, Diffusion welding, Ultrasonic welding, Friction welding, Friction stir welding (FSW) and Friction stir spot welding (FSSW), Mechanical and microstructural properties of friction stir welded materials, Weld defects in solid-state welding processes.

Dersin Öğrenme Çıktıları Öğretim Yöntemleri Ölçme Yöntemleri
1 - Make definition and classification of welding methods. 1 - 2 - 3 - 14 - A - C - F -
2 - Know solid-state welding processes and importance of their. 1 - 2 - 3 - 12 - 14 - A - C - F -
3 - Compare between solid-state welding processes and fusion welding processes, advantages and disadvantages. 1 - 2 - 3 - 14 - A - C - F -
4 - Chooses proper welding method according to material type. 1 - 2 - 3 - 14 - A - C - F -
5 - Determine weld defects in solid-state welding processes. 1 - 2 - 3 - 12 - 14 - A - C - F -
Öğretim Yöntemleri: 1:Lecture 2:Question-Answer 3:Discussion 14:Self Study 12:Case Study
Ölçme Yöntemleri: A:Testing C:Homework F:Performance Task

Ders Akışı

Hafta Konular ÖnHazırlık
1 Introduction to solid-state welding processes, importance of their, applicable materials
2 Comparison between solid-sate welding processes and fusion welding processes, advantages and disadvantages
3 Forge welding
4 Cold welding
5 Hot pressure welding
6 Roll welding
7 Explosion welding
8 Diffusion welding
9 Ultrasonic welding
10 Mid-terms
11 Friction welding
12 Friction stir welding
13 Mechanical and microstructural properties of friction stir welded materials
14 Weld defects in solid-state welding processes

Kaynaklar

Ders Notu
Ders Kaynakları

[1] Nizamettin Kahraman, Behçet Gülenç, Modern Kaynak Teknolojisi, 2016.

[2] M. Iordachescu, D. Iordachescu, E. Scutelnicu, J.L. Ocana, Welding in Solid State-An Overview, 2008.
[3] M.P. Groover, Fundamentals of Modern Manufacturing, 2007.
[4] E. Kaluç, Sürtünen Eleman ile Kaynak (FSW) Yöntemi, 2007.
[5] R.S. Mishraa, and Z.Y. Ma, Friction stir welding and processing, 2005.
[6] Robert W. Messler, Jr., Joining of Materials and Structures, 2004.
[7] G. Mathers, The Welding of Aluminium of Its Alloys, 2002.
[8] J.F. Lancaster, Metallurgy of Welding, 1999.
[9] ASM Metals Handbook, vol. 6, Welding, Brazing, and Soldering, 1993.


Döküman Paylaşımı


Dersin Program Çıktılarına Katkısı

No Program Öğrenme Çıktıları KatkıDüzeyi
1 2 3 4 5
1 Ability to access wide and deep information with scientific researches in the field of Manufacturing Engineering, evaluate, interpret and implement the knowledge gained in his/her field of study X
2 Ability to consolidate Manufacturing Engineering problems, develop proper method(s) to solve and apply the innovative solutions to them X
3 Gain comprehensive information on modern techniques, methods and their borders which are being applied to Manufacturing Engineering X
4 Ability to design and apply analytical, modelling and experimental based research, analyze and interpret the faced complex issues during the design and apply process
5 Analytical modeling and experimental design based on research and application capabilities; the ability to analyze and interpret complex situations in this process
6 Awareness of the new and developing practices of the profession; the ability to examine and learn when necessary
7 Design and apply theoretical, experimental and model-based research; analyze and solve complicated problems in this process
8 Develop new and / or original ideas and methods; design complex systems or processes and develop innovative / alternative solutions in their designs.
9 The ability to transcribe the processes and outcomes of their work in a systematic and explicit way, either in writing or verbally, in the national and international contexts,
10 It considers social, scientific and ethical values in the collection, interpretation, announcement of data and in all professional activities.
11 To be able to develop strategy, policy and implementation plans on issues related to manufacturing engineering and to be able to evaluate the results obtained within the framework of quality processes
12 Students are aware of the social, environmental, health, safety, legal aspects of project management and business practices and limitations on their engineering applications.

Değerlendirme Sistemi

YARIYIL İÇİ ÇALIŞMALARI SIRA KATKI YÜZDESİ
AraSinav 1 50
Odev 1 25
PerformansGoreviSeminer 1 25
Toplam 100
Yıliçinin Başarıya Oranı 60
Finalin Başarıya Oranı 40
Toplam 100

AKTS - İş Yükü

Etkinlik Sayısı Süresi(Saat) Toplam İş yükü(Saat)
Course Duration (Including the exam week: 16x Total course hours) 16 3 48
Hours for off-the-classroom study (Pre-study, practice) 16 2 32
Mid-terms 1 20 20
Assignment 1 10 10
Performance Task (Seminar) 1 10 10
Final examination 1 20 20
Toplam İş Yükü 140
Toplam İş Yükü /25(s) 5.6
Dersin AKTS Kredisi 5.6
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